Flying wing 54"-- with vortex generators

This is a build log for a 54" flying wing with a blended fuselage 



Made out of Styrofoam and hotwired

Wing Span -  54"
Airfoil - MH 64
Root chord - 14"
Tip chord - 7"

The wings were hotwired out of styrofoam based on a MH 64 airfoil.

The spar was a strip of 1X3 carbon fiber glued in a shallow groove on the top and bottom surface of the wing. The two strips of CF act like a I beam with the foam in between, and being very strong in tension, makes a very rigid wing.

There was a central section 6.5" wide fuselage, which was blended with the wings. This would help by having more space for power train & electronics


 The CFs extended into the central section , which gave more rigidity and strength and intregrated the wings and fuselage better

The LE was covered with very thin fiber glass to reinforce it against dents

A view of the wings and fuselage joined together.. note the space being cut for electronics and battery.. . this would latter on be enlarged to cover nearly the whole length of the fuse
A view of the airfoil of the wing. It also give you an idea of how the CF spars have been placed and also the way the wings and the fuselage have been integrated..  like a blended wing


Another view of the blended fuselage ... from the rear

The wing and fuselage covered with paper.  It adds good amount of  rigidity and stiffness, is cheap and lends itself well to repairs, and is light.. a cheaper alternative to balsa sheet / fiber glass covering
To do this I paint a white glue thinned with water (40:60), over the surface  and then cover it with newspaper which is moistened with water. The thinned white glue adheres very well with the foam and paper, and as the moistened paper dries, it shrinks, and in the process the wrinkles disappears and most importantly the whole surface is taunt and under tension, giving enormous rigidity.
It takes a bit of practice to get it right, but once you are able to do it correctly, it is a very good covering .. just make sure that the glue and paper dies slowly and evenly across the surface, otherwise it might wrap due to uneven tension when shrinking

You can also see the servo slots cut out and the bottom keel which protects the lower fuselage while landing.

The Ailerons are full span, made out of 3mm balsa strips.. 0.5" at root and 1.5" at tip. The differential helps in overcoming the lack of twist in the wing (the wing was hotwired without any twist dialed in)


The wing after painting and electronics and power train installed..... note the vortex generators on the outer wings.. the vortex generators are a big help in delaying tip stalls

A flight video  of the wing is there in the link
https://youtu.be/IQu_I1ho7Zc

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